Medical & Biomedical Plastic Injection Molding
Precision Plastic Components for Medical Device, Diagnostic & Laboratory Equipment OEMs
New England Molding provides custom plastic injection molding for medical device manufacturers, diagnostic equipment companies, laboratory equipment OEMs, and other healthcare-related industries.
From precision medical device housings and laboratory instrument components to fluid connectors, fittings, and disposable plastic parts, we manufacture custom injection-molded components to meet demanding dimensional, functional, and quality requirements.
Our capabilities include engineering support, mold design and tooling, precision injection molding, mold transfers, validation, assembly, and secondary operations.
With ISO 9001:2015-certified quality systems, documented manufacturing processes, and experience molding parts to tolerances as tight as ±0.002 inches, we support both new product development and established production programs.
Fluid Handling Components:
Molded connectors, fittings, pipette components, and other plastic parts for liquid-handling applications.
Sample Containers & Closures:
Custom plastic containers, caps, closures, and related components for laboratory applications.
Syringe Components:
Injection-molded components for appropriate non-implantable medical applications.
Medical Equipment Components:
Custom plastic parts for medical carts, handheld devices, healthcare electronics, and other equipment.
Whether you’re developing a new medical product or transferring existing tooling from another manufacturer, our team can support your project from initial planning through ongoing production.
Custom Injection-Molded Plastic Components for Medical & Laboratory Applications
We manufacture custom plastic components for a wide range of medical, biomedical, diagnostic, and laboratory applications.
Our capabilities include:
- Medical Device Housings & Enclosures: Precision plastic housings, covers, bezels, and structural components for medical equipment and electronic devices.
- Diagnostic Equipment Components: Custom molded parts for diagnostic instruments, testing equipment, and monitoring systems.
- Laboratory Equipment Components: Housings, covers, fittings, and other plastic components for laboratory instruments and analytical equipment.
- Dental Equipment Components: Custom plastic housings, oral tools, and components for dental devices and equipment.
Precision Injection Molding for Medical OEMs
Tight-Tolerance Plastic Injection Molding
Precision and consistency are critical when manufacturing components for medical and laboratory equipment. New England Molding has experience producing injection-molded parts to tolerances as tight as ±0.002 inches, depending on part geometry, material selection, tooling, and application requirements. Our injection molding equipment ranges from 35 to 310 tons, giving us the flexibility to manufacture small precision components as well as larger plastic housings and assemblies.
Engineering, Mold Design & Tooling
We support new OEM product development with design-for-manufacturing assistance, mold design, tooling management, and production planning. Our team works with customers to evaluate part designs, material selection, tolerances, and tooling requirements to help establish efficient, repeatable manufacturing processes.
Medical & Laboratory Mold Transfers
Already have a mold with another manufacturer? New England Molding supports OEMs looking to transfer existing injection molds to a new production partner. Our mold transfer process includes tooling evaluation, production planning, process development, and applicable inspection and validation activities to help transition manufacturing while maintaining product quality and consistency.
Overmolding & Insert Molding
Our capabilities include overmolding and insert molding for medical and laboratory applications requiring multi-material components, integrated inserts, soft-touch surfaces, or additional functional features.
Assembly & Secondary Operations
We provide additional manufacturing services to help customers reduce the number of suppliers involved in their projects. Services include:
- Plastic component assembly
- Installation of customer-supplied components
- Pad printing and product identification
- Packaging and handling arrangements based on customer requirements
Our goal is to help customers reduce the number of suppliers involved in producing their finished components and assemblies.
Our integrated ERP system helps us manage production, inventory, scheduling, and traceability throughout the manufacturing process.
We work with OEM customers to establish the documentation, inspection, and validation requirements appropriate for their products and applications.
Quality, Validation & Documentation
Medical and laboratory equipment manufacturers often require more than a finished molded part. They need consistent manufacturing processes, inspection records, traceability, and supporting documentation.
New England Molding operates under an ISO 9001:2015-certified quality management system and supports customer-specific quality requirements.
Our capabilities include:
- IQ/OQ/PQ process validation
- PPAP documentation
- First Article Inspection reports
- Material certifications
- Lot traceability
- Customer-specific inspection plans
- Documented manufacturing and quality processes
Our team can work with customers to evaluate material options based on their product specifications, intended application, and manufacturing requirements.
Plastic Materials for Medical & Biomedical Applications
Material selection plays an important role in the performance and manufacturability of medical and laboratory plastic components.
Depending on the application, customers may require dimensional stability, impact resistance, chemical resistance, flexibility, or specific mechanical properties.
We work with a range of thermoplastics, including:
- Medical-grade resin options
- Nylon
- TPE and TPU
- Other engineering thermoplastics
- Polycarbonate (PC)
- PC/ABS blends
- Acetal (POM)
- ABS
- Acrylic
- Polypropylene (PP)
- Polyethylene (PE)
We offer the flexibility to support customers as their production needs change and their businesses grow.
Flexible Manufacturing for Medical & Laboratory OEMs
Not every medical or laboratory product requires the same production approach.
Some customers need smaller quantities of highly specialized components, while others require consistent, high-volume manufacturing.
New England Molding supports:
- New OEM product launches
- Low-volume, high-mix production
- High-volume repeat manufacturing
- Existing mold transfers
- Validated manufacturing programs
- Multi-component plastic assemblies
- Non-sterile medical and laboratory equipment components
- Appropriate disposable medical and laboratory plastic components
Operating
24/5
Low to High
Volume Production
Real-Time Production
Monitoring
35–310 Ton
Press Range
ISO 9001:2015
Certified
Why Medical OEMs Choose New England Molding
Precision & Repeatability
We focus on maintaining consistent molding processes and meeting customer-specific dimensional and quality requirements.
Validation & Documentation
Our quality systems support process validation, inspection, material documentation, and traceability requirements.
Flexible Production
We manufacture both low-volume, specialized components and high-volume production programs.
Tooling & Mold Transfer Expertise
Whether you're developing a new product or moving an existing mold, our team can support the transition into production.
Experienced Manufacturing Team
Our long-tenured team provides hands-on support, technical experience, and continuity throughout the manufacturing process.
Complete Manufacturing Support
Engineering, tooling, injection molding, assembly, and secondary operations are available through one manufacturing partner.
Frequently Asked Questions
Yes. We manufacture custom injection-molded plastic components for medical devices, diagnostic equipment, laboratory instruments, healthcare electronics, and related OEM applications.
We have experience molding plastic parts to tolerances as tight as ±0.002 inches. Actual achievable tolerances depend on part design, material selection, tooling, and manufacturing conditions.
Yes. We support IQ/OQ/PQ process validation and customer-specific inspection and documentation requirements.
Yes. We provide mold transfer services, including tooling evaluation, process development, inspection, and applicable validation activities.
We can work with medical-grade resin options and other engineering thermoplastics based on customer requirements. Material suitability and any required regulatory or application-specific qualifications are evaluated for each project.
New England Molding does not operate a certified cleanroom. However, we can evaluate projects requiring segregated production areas, controlled handling procedures, gloved handling, and reduced direct contact with molded components.
No. Our manufacturing focus is on non-implantable plastic components for medical devices, diagnostic equipment, laboratory instruments, and related applications.
Yes. We support low-volume, high-mix programs as well as ongoing high-volume production.
Looking for a Medical Plastic Injection Molding Partner?
Whether you’re developing a new medical device, sourcing precision plastic components, or transferring existing molds, New England Molding can help.
Our team works directly with OEM customers to understand their product requirements, quality expectations, and production needs.
Send us your drawings, specifications, or project details to get started.
New England Molding | Concord, New Hampshire | USA